Division 04

Technology Division

The internal components that power every KVK MAI platform. Flight controllers, guidance modules, imaging systems, and communications hardware - all designed and manufactured in-house.

Why We Build Our Own

No Critical External Dependencies

When a flight controller, guidance system, or imaging unit is built by someone else, you are dependent on their supply chain, their support, and their roadmap. Every component we design internally is one fewer dependency between our systems and their mission.

Operational
2
Components in production
Prototype
2
Components in prototype phase
Coverage
3
Domains served by shared components
Integration
All
KVK MAI platforms use internal components
Imaging System
EO/IR-9
Dual-Band Electro-Optical / Infrared Imaging System
Operational

The EO/IR-9 is a compact gimbaled dual-band imaging unit combining a short-wave infrared (SWIR) camera with an uncooled long-wave infrared (LWIR) thermal sensor. Designed to weigh below 500 g total system mass, it is the primary sensor payload for KVK MAI's air and ground platforms where size, weight, and power (SWaP) constraints are critical.

Two-axis stabilization is handled by a brushless direct-drive gimbal with angular position feedback at 1,000 Hz. Onboard image processing includes non-uniformity correction (NUC) for the thermal channel and real-time enhancement algorithms. Video output is uncompressed over MIPI CSI-2 and optionally encoded H.265 over Ethernet for network-integrated operation.

The EO/IR-9 is currently operational and deployed on VL-03 test articles and the GR-06 prototype ground vehicle. It is also available for licensing to third-party integrators subject to export regulations.

Platforms Using EO/IR-9
  • VL-03 VTOL UAV (primary sensor payload)
  • SR-12 fixed-wing UAV (nose turret mount)
  • GR-06 reconnaissance rover (stabilized mast)
  • USV-5 surface vehicle (bridge sensor pod)
Technical Specifications
EO ChannelSWIR, 900-1700 nm
IR ChannelLWIR uncooled, 8-14 um
EO Resolution1920 x 1080 @ 60 Hz
IR Resolution640 x 512 @ 30 Hz
Stabilization2-axis, brushless direct-drive
Gimbal Rate1,000 Hz feedback
NUCOnboard (shutter + scene-based)
Video OutMIPI CSI-2 / H.265 Ethernet
Mass420 g (complete gimbal unit)
Power8W nominal, 12W peak
Supply Voltage12-28 VDC
Operating Temp-20 to +60 deg C
IP RatingIP53
Flight Controller
FC-3
Embedded Multi-Platform Flight Controller
Operational

The FC-3 is the core flight computer for all KVK MAI aerial platforms. Built on a dual-core ARM Cortex-M7 running at 480 MHz with a dedicated floating-point unit, it runs the full flight control stack including attitude estimation, control loop execution, navigation management, and failsafe logic without requiring a companion computer for basic autonomous flight.

Triple-redundant IMU configuration uses two MEMS IMUs on isolated mounting with vibration damping, plus one high-precision MEMS IMU on a rigid mount for cross-validation. Sensor fusion runs an extended Kalman filter at 400 Hz. The FC-3 supports fixed-wing, VTOL, multirotor, and hybrid aircraft configurations through software parameter configuration, not hardware revision.

All boards are conformal coated for moisture and contamination resistance. MAVLink compatibility allows integration with standard ground control station software (Mission Planner, QGroundControl) while the native KVK telemetry protocol provides higher-bandwidth data access when used with compatible KVK ground stations.

Platforms Using FC-3
  • VL-03 VTOL UAV (VTOL transition management)
  • SR-12 fixed-wing UAV (primary flight computer)
  • MQ-4A multirotor (multirotor mode)
  • LTA-1 light trainer (autopilot / fly-by-wire)
Technical Specifications
ProcessorDual-core ARM Cortex-M7, 480 MHz
IMU Count3x (triple redundant)
IMU Types2x vibration-damped MEMS + 1x rigid MEMS
Filter Rate400 Hz EKF
Attitude Acc+/- 0.5 deg (static), +/- 1 deg (dynamic)
GNSSDual-antenna, L1/L5 RTK capable
Barometer2x redundant, 10 cm resolution
I/O Channels16 PWM output, 8 ADC input
InterfacesUART x6, SPI x3, I2C x3, CAN x2
TelemetryMAVLink + KVK native protocol
BlackboxInternal 32 GB flash logging
Mass48 g (PCB + enclosure)
Dimensions72 x 48 x 18 mm
CoatingFull conformal coat (acrylic)
Supply4.5 - 60 VDC
Navigation
GS-2
Tightly Coupled INS/GNSS Guidance Module
Prototype

The GS-2 is a navigation module designed for operation in environments where GNSS availability cannot be assumed. Tightly coupled integration of a dual-frequency GNSS receiver with a tactical-grade MEMS IMU allows the system to maintain position, velocity, and attitude solutions through GPS outages, jamming events, and urban canyon flight.

Tight coupling means raw pseudorange and Doppler measurements from the GNSS receiver are fed directly into the navigation filter alongside IMU data, rather than feeding position fixes from a separate GNSS solution. This provides significantly faster reacquisition after signal disruption and better performance in degraded signal environments.

A sealed aluminum enclosure with hermetic connectors makes the GS-2 suitable for the UUV-2A underwater vehicle as well as aerial platforms. The module outputs position, velocity, attitude, and integrity data over dual redundant CAN bus interfaces compatible with the FC-3 flight controller.

Platforms Using GS-2
  • SR-12 long-endurance UAV (primary navigation)
  • GR-06 rover (GPS-degraded urban operations)
  • UUV-2A underwater vehicle (submerged navigation)
  • USV-5 surface vehicle (high-accuracy survey mode)
Technical Specifications
ArchitectureTightly coupled INS/GNSS
GNSS BandsL1 + L5 dual-frequency
GNSS SystemsGPS, GLONASS, Galileo, BeiDou
IMU GradeTactical-grade MEMS
Position Acc1.0 m CEP (GNSS), 0.1% dist (GNSS-denied)
Attitude Acc+/- 0.1 deg (heading), +/- 0.05 deg (pitch/roll)
Output Rate200 Hz position/attitude
InterfaceDual CAN bus (redundant)
Barometric AltIntegrated, 10 cm resolution
EnclosureSealed aluminum, hermetic connectors
Mass62 g
Depth Rating300 m (UUV-2A application)
Communications
CM-4A
Encrypted Software-Defined Radio Communications Module
Prototype

The CM-4A is a software-defined radio module providing encrypted air-to-ground and platform-to-platform data link capability. Based on an FPGA-accelerated SDR core, the module supports frequency-hopping spread spectrum (FHSS) waveforms across dual RF bands, making it resistant to narrowband jamming and difficult to intercept without the session key.

Link encryption uses AES-256 in GCM mode with session key renegotiation at configurable intervals. The module implements a MAC layer with automatic retransmission and link quality monitoring, providing reliable delivery of control and telemetry data even in congested RF environments. A companion ground unit is required to complete the encrypted link.

The modem supports simultaneous command uplink and HD video downlink over a single frequency-hopped channel using OFDM waveform design. A UART bridge mode allows the CM-4A to act as a transparent serial link for legacy telemetry systems.

Platforms Using CM-4A
  • SR-12 surveillance UAV (primary data link)
  • GR-06 reconnaissance rover (encrypted comms)
  • USV-5 surface vehicle (over-the-horizon supplement)
  • EOD-3B platform (redundant control link)
Technical Specifications
Radio CoreFPGA-accelerated SDR
WaveformFHSS-OFDM, dual-band
Frequency900 MHz + 2.4 GHz (simultaneous)
EncryptionAES-256-GCM
Key RefreshConfigurable (1s - 60s intervals)
Max Range40 km (line of sight, 30 dBm Tx)
Data RateUp to 12 Mbps (video + telemetry combined)
Latencyless than 15 ms (command uplink)
InterfacesEthernet, UART (transparent bridge mode)
Mass85 g (module only, excl. antenna)
Power6W receive, 18W transmit (30 dBm)
Supply5 VDC regulated
Licensing Availability

Third-Party Integration

Select components - including the EO/IR-9 and CM-4A - are available for licensing to external integrators and OEM manufacturers, subject to applicable export regulations and end-use agreements. Contact our technical team for integration documentation and licensing terms.

Licensing Inquiry
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